Product Production Process
All products must go through 6 processes and 5 inspections before leaving the warehouse. The following is the product production process
I. Material Preparation
Strict Inspection: The Cornerstone Of Raw Material Quality
We have meticulously established a rigorous supplier introduction and audit system, serving as the first line of defense for raw material quality. With comprehensive and advanced testing equipment, we deeply analyze each type of raw material, examining them one by one according to carefully formulated inspection standards. Only when each batch of raw materials successfully passes strict inspection can it obtain the qualification to enter the production line, ensuring the excellent foundation of products from the source.
II.Mixing
Intelligent Mixing: Casting A Stable Core For Rubber Compounds
The introduction of a fully automatic batching system initiates an intelligent transformation in the mixing process. With its efficient operation mode and super - precise batching capability, this system perfectly blends various raw materials in the optimal proportion, continuously outputting rubber compounds with consistent quality for subsequent production, providing strong support for the smooth progress of the entire production process. Each portion of rubber must pass tests for properties, Mooney, and rheological changes before proceeding to the next process.
III.Molding
Precision Molding: Carving An Excellent Shape For Products
The two production bases are equipped with more than 90 sets of vulcanization molding equipment, forming a large - scale production advantage. During the process, IPQC is arranged to confirm the first and last samples of the entire process, supervise the equipment’s process and mold temperature, and inspect the product’s dimensions, hardness, and appearance. If the qualification rate is lower than 90%, shutdown for improvement should be initiated to ensure that non - conforming products do not flow out. At the same time, the company proactively introduces robot automatic molding equipment, which is not only an upgrade of the production process but also an ultimate pursuit of product quality. With its high precision and stability, the automated equipment ensures that each product adheres to strict process standards during the molding stage, making the product’s appearance and internal performance tend to perfection.
IV. Deburring
Diverse Deburring: A High - Efficiency Engine For Accelerating Production
In the deburring process, the company demonstrates strong technical reserves and innovation capabilities, with multiple automated deburring methods such as freeze deburring, punching, and centrifugal edge trimming applied in parallel. Each process gives full play to its own advantages, targeted to solve the deburring needs of various products. While ensuring the deburring effect, it greatly improves production efficiency and speeds up the overall production rhythm. At the same time, relying on fully automatic visual inspection equipment, the company focuses on every detail of the appearance of high - precision products. Any slight defect has nowhere to hide. With almost strict inspection standards, it ensures that the product appearance is 100% qualified, allowing high - quality products to enter the market from here.
V. Packaging
Precision Packaging: Consolidating The Guarantee For Product Overall Packaging
Multiple sets of fully automatic packaging equipment with both counting and weighing functions are introduced to reduce the uncertainty caused by manual intervention in the packaging process. Precise counting ensures the accuracy of product quantity, and careful weighing guarantees that product packaging meets standards, providing a solid foundation for products ready for dispatch.
VI. Warehousing
Orderly Warehousing: Establishing A Product Storage Base
We own a large warehouse of over 5000 square meters, with scientific and reasonable internal planning. It is carefully partitioned according to product categories, batches, and other factors. Qualified products from the end of the production line orderly enter the warehouse, waiting for subsequent allocation, ensuring a suitable storage environment and convenient search for products.
VII. Outbound
Strict Outbound: Ensuring The Final Delivery Of Products
Before leaving the warehouse, all products must undergo a strict quality confirmation process again. Each qualified inspection report is like a "passport for going abroad." Only when it is ensured that the product meets all standards will it be solemnly delivered to the customer, completing the perfect closed - loop from production to delivery and allowing the customer to reap satisfaction and confidence.